ORIENTAL MOTOR CO., LTD.

Brushless Motors BXII Series

BXS460C-30FR-3

BXS460C-30FR-3

Gearhead / Motor / Control Circuit

  This product is currently no longer available for sale
Product Classification Product Name List Price List Price Shipping Date
Gearhead / Motor / Control Circuit BXS460C-30FR-3 SGD 1,095 USD 876 Discontinued Product
(31.3.2022 discontinued)

Included

  • Motor, Gearhead, Control Circuit, Conversion Cable, Connection Cable, Connector for CN1, Connector for CN5, Connector for CN7, Mounting Bracket for Control Circuit (with Screws), Mounting Screws, Parallel Key, Safety Cover (with Screws)

Specifications

Characteristics

Speed - Torque Characteristics

Speed - Torque Characteristics

Overrun (Representative Value)

Overrun (Representative Value)

Data Download

Other Specifications

Common Specifications

Item Speed Control Mode Position Control Mode
Input Signals Photocoupler Input Input Resistance: 6.6 kΩ
Operated by Internal Power Supply: 5 VDC
Connectable External Power Supply: 24 VDC −15∼+20% 100 mA min.
Sink input/source input Supported through external wiring
Arbitrary signal assignment to IN0∼IN8 input (9 points) is possible.
[]: Initial setting
[FWD], [RVS], [M0], [M1], [M2], [M3], [FREE],
[STOP], [ALM-RST], TH, TL, S-ON, HMI, [Not Used]
Arbitrary signal assignment to IN0∼IN8 input (9 points) is possible.
[ ]: Initial setting
[START], [M0], [M1], [M2], [M3], [FREE],
[STOP], [ALM-RST], [HOME], [HOMES], TH, SSTART, MS0, MS1,
MS2, MS3, MS4, MS5, FWD, RVS, +JOG, -JOG, S-ON,
P-PRESET, TL, HMI, Not Used
Output Signals Photocoupler and Open-Collector Output
External Power Supply: 4.5~30 V DC, 100 mA max.
Sink Output/Source Output Supported through external wiring
Arbitrary signal assignment to OUT0∼OUT2 output (3 points) is possible.
[ ]: Initial setting
[ALM], [WNG], [MOVE], END, TLC, VA, ZSG
Arbitrary signal assignment to OUT0∼OUT2 output (3 points) is possible.
[ ]: Initial setting
[ALM], WNG, MOVE, [READY], [HOME-P], END, TLC, VA, ZSG
Transistor and Open-Collector Output
External Power Supply: 4.5~30 V DC, 20 m max.
ASG, BSG 500 pulses/revolution
Protective Functions When the following protective functions are activated, the ALM output turns OFF and the motor will stop.
The alarm code will be displayed on the operation panel at the same time.
Excessive Position Deviation*, The following errors occur: overcurrent, overvoltage, undervoltage, sensor error, main circuit output error, overload, overspeed, and EEPROM error,
initial sensor error, prevention of operation at power-on, regeneration resistor overheat, software overtravel*, operation data*
Maximum Extension Distance Motor and Driver Distance: 30.7 m (when a connection cable (sold separately) is used)
Time Rating Continuous
  • *For position control mode only

General Specifications

Item Motor Driver
Insulation Resistance 100 MΩ or more when a 500 VDC megger is applied between the windings and the case after continuous operation under normal ambient temperature and humidity.
 
(Except for the encoder)
After continuous operation at normal ambient temperature and humidity, the measurement value between the power supply terminal and the protective earth terminal or the power supply terminal and the signal I/O terminal is 100 MΩ min. using a 500 VDC megger.
 
 
Dielectric Strength No abnormality is observed even with an application of 1.5 kVAC at 50 Hz between the coils and the case for 1 minute after continuous operation at normal ambient temperature and humidity.
 
 
(Except for the encoder)
After continuous operation at normal ambient temperature and humidity, no abnormality is observed even if 50 Hz, 1.5 kVAC is applied between the power supply terminal and the protective earth terminal, and 50 Hz, 1.5 kVAC is applied between the power supply terminal and the I/O signal terminal for 1 minute.
 
 
 
Temperature Rise After continuous operation at normal ambient temperature and humidity,
the temperature rise of the windings measured by the thermocouple method is less than 50° C,
and the measured temperature rise on the case surface is less than 40 °C*1.
After continuous operation at normal ambient temperature and humidity, the measurement value of the temperature rise of the heat sink is 50 °C max. using the thermocouple method.
 
(60 °C max. when 200 W and 400 W types are installed in contact with each other)
Operating Environment*2 Ambient Temperature 0~+50 °C (Non-freezing) 0~+50 °C (Non-freezing)*2
0~+40 °C for 200 W and 400 W types when mounted close together
Ambient Humidity 85 % max. (Non-condensing)
Altitude Less than 1000 m above sea level
Atmosphere No corrosive gases or dust Cannot be used in a radioactive area, magnetic field, vacuum, or other special environments.
 
Vibration Not subject to continuous vibration or excessive shock In conformance with JIS C 60068-2-6, "Sine-wave vibration test method"
Frequency Range: 10~55 Hz, Single Amplitude: 0.15 mm, Sweep Directions: 3 directions (X, Y, Z), Number of Sweeps: 20
Storage Conditions*3 Ambient Temperature -20~+60°C (Non-freezing) -25~+70°C (Non-freezing)
Ambient Humidity 85 % max. (Non-condensing)
Altitude Less than 3000 m above sea level
Atmosphere No corrosive gases or dust Should not be exposed to water or oil. Cannot be used in a radioactive area, magnetic field, vacuum, or other special environments.
Thermal Class UL/CSA Standards: 105 (A), EN Standards: 120 (E)
Degree of Protection IP54 (Excluding the installation surface of the round shaft type and connectors) IP20
*1
Attach round shaft types to a heat sink (Material: aluminum) of one of the following sizes to maintain a motor case surface temperature of 90 °C max.
30 W Type: 115×115 mm, 5 mm thickness, 60 W Type: 135×135 mm, 5 mm thickness, 120 W Type: 165×165 mm, 5 mm thickness,
200 W Type: 200 × 200 mm, 5 mm thickness 400 W Type: 250 × 250 mm, 6 mm thickness
Characteristics *2
Install the driver to a location that has the same heat radiation capability as an aluminum metal plate.
Single mounting: 200 x 200 mm, 2 mm thick
Close Mounting 350x350 mm, 2 mm thickness
For 200 W and 400 W types: Load factor is 90% or less when using driver mounting brackets or DIN rail mounting brackets (sold separately).
*3
The value for storage condition applies to short periods such as the period during transport.
Note
  • Do not measure insulation resistance or perform a dielectric strength test the motor and driver are connected.

Speed Control Mode Specifications

Item Digital setting Analog Setting
Speed Control Range 2~4000 r/min (Set in 1 r/min increments) 30~4000 r/min
Speed Setting Method

Set using one of the following methods.

  • Operation Panel
  • MEXE02*1
  • OPX-2A(Sold separately)

Set using one of the following methods.
(Operation data No. 2~15 are for digital settings only)

Operation Data No. 0:
Internal Speed Potentiometer (SPEED)
Operation Data No. 1:
  • External Speed Potentiometer
  • External DC Voltage 0~10V DC*2(1mA min.)
    External Analog Setting
Acceleration/Deceleration Time 0.000~30.00s
(Rated speed, no load)
0.1~30s
(Rated speed, no load)
Acceleration/Deceleration Time
Setting Method

Set using one of the following methods. (Individual settings)

  • Operation Panel
  • MEXE02*1
  • OPX-2A(Sold separately)

Acceleration time/deceleration time are common to Operation Data No. 0 and No. 1

  • acceleration time potentiometer (ACC)
  • deceleration time potentiometer (DEC)
Torque Limiting Setting Range 0~250%
Torque Limiting Setting Methods

Set using one of the following methods.

  • Operation Panel
  • MEXE02*1
  • OPX-2A(Sold separately)

Set using one of the following methods.
(Torque limiting is common to all operation data)

  • External Speed Potentiometer
  • External DC Voltage 0~10V DC*2(1mA min.)
    External Analog Setting
Operation Data Setting Number 16 Points
Operation During Motor Standstill Operations can be selected when the motor is at standstill.
・Motor non-excitation (initial setting) / ・Servo lock stop (motor excitation)
Other Operations JOG operation, test operation, teaching (Excluding MEXE02 *1)
*1
The support software MEXE02 can be downloaded from the website. When using MEXE02, the communication cable for support software CC05IF-USB (sold separately) is needed.
*2
The maximum voltage can be arbitrarily changed with the parameters. Example: 0~5 VDC

Position Control Mode Specifications

Item Digital Setting
Positioning
Operation
Traveling Amount Setting Range −8,388,608~+8,388,607step
Resolution 0.72˚ (500 steps/revolution)
Speed Setting Range 2~4000 r/min (Set in 1 r/min increments)
Operating Mode Incremental or Absolute
Operation Functions Independent, Linked, Linked 2, Sequential, Direct
Acceleration/Deceleration Time 0.000~30.00s
(Rated speed, no load)
Torque Limiting 0~250%
Operation Data Setting Number 31 Points
How to Set Operating Data Set using one of the following methods.·
・Operation Panel・MEXE02 *OPX-2A(sold separately)
(Torque limiting alone can be done with external analog settings as well)
Other Operations Continuous operation, JOG operation, return-to-home operation, test operation, teaching
  • *The support software MEXE02 can be downloaded from the website. When using MEXE02, the communication cable for support software CC05IF-USB (sold separately) is needed.

Torque Limiting Function

The motor's output torque can be limited in speed control mode and position control mode.

Item Specifications
Torque Limiting Setting Command

Set 1 method from the following.

  • Digital independent setting: Torque limiting values can be set separately for 16 data sets.
  • External Analog Batch Setting: Set as desired by external speed potentiometer or by external DC voltage (0~10 VDC *1).

The same torque limiting value applies to all operation data.

Torque Limiting Setting Range*2

Assuming that the rated torque of the motor is 100%, torque limiting value can be set in the following ranges.

  • Digital Setting: 0~200% (Set in 1% increments)
  • External Analog Setting: 0~250% depending on External Speed Potentiometer or External DC Voltage (0~10 VDC*1)
*1
The maximum voltage can be arbitrarily changed with the parameters. Example: 0~5 VDC
*2
Do not add a load that exceeds the maximum instantaneous torque.

Note

  • An error up to a max. of approximately ±10 % (at rated torque and rated speed) may occur between the setting value and generated torque due to the setting speed, power supply voltage and motor cable extension length.

Permissible Radial Load and Permissible Axial Load

Parallel Shaft Gearhead

Motor Product Name Gear Ratio Permissible Radial Load Permissible Axial Load
N
10 mm From the End of the Output Shaft
N
20 mm From the End of the Output Shaft
N
BXM230 5 At 2~3000 r/min 100 150 40
At 4000 r/min 90 110
10, 15, 20 At 2~3000 r/min 150 200
At 4000 r/min 130 170
30, 50, 100, 200 At 2~3000 r/min 200 300
At 4000 r/min 180 230
BXM460 5 At 2~3000 r/min 200 250 100
At 4000 r/min 180 220
10, 15, 20 At 2~3000 r/min 300 350
At 4000 r/min 270 330
30, 50, 100, 200 At 2~3000 r/min 450 550
At 4000 r/min 420 500
BXM5120 5 At 2~3000 r/min 300 400 150
At 4000 r/min 230 300
10, 15, 20 At 2~3000 r/min 400 500
At 4000 r/min 370 430
30, 50, 100, 200 At 2~3000 r/min 500 650
At 4000 r/min 450 550
BXM6200
BXM6400
5, 10, 15, 20 At 2~3000 r/min 550 800 200
At 4000 r/min 500 700
30, 50 At 2~3000 r/min 1000 1250 300
At 4000 r/min 900 1100
100, 200 At 2~3000 r/min 1400 1700 400
At 4000 r/min 1200 1400

About Load Position

Load illustration_parallel shaft

Hollow Shaft Flat Gearhead

Motor Product Name Gear Ratio Permissible Radial Load Permissible Axial Load
N
10 mm from the Gearhead Mounting Surface
N
20 mm from the Gearhead Mounting Surface
N
BXM230 5, 10 At 2~3000 r/min 450 370 200
At 4000 r/min 410 330
15, 20, 30, 50, 100, 200 At 2~3000 r/min 500 400
At 4000 r/min 460 370
BXM460 5, 10 At 2~3000 r/min 800 660 400
At 4000 r/min 730 600
15, 20, 30, 50, 100, 200 At 2~3000 r/min 1200 1000
At 4000 r/min 1100 910
BXM5120 5, 10 At 2~3000 r/min 900 770 500
At 4000 r/min 820 700
15, 20 At 2~3000 r/min 1300 1110
At 4000 r/min 1200 1020
30, 50, 100, 200 At 2~3000 r/min 1500 1280
At 4000 r/min 1400 1200
BXM6200
BXM6400
5*, 10 At 2~3000 r/min 1230 1070 800
At 4000 r/min 1130 990
15, 20 At 2~3000 r/min 1680 1470
At 4000 r/min 1550 1360
30, 50, 100 At 2~3000 r/min 2040 1780
At 4000 r/min 1900 1660
  • * 400 W type only

Rotation Direction

BXII Series FR gearhead rotation direction illustration
About Load Position
Load position illustration_FR

Round Shaft Type

Motor Product Name Permissible Radial Load Permissible Axial Load
N
10 mm From the End of the Output Shaft
N
20 mm From the End of the Output Shaft
N
BXM230 87.2 107 10
BXM460 117 137 20
BXM5120 156 176 25
BXM6200
BXM6400
197 221 25

Permissible Radial Load Calculation

Permissible Radial Load Calculation

The formula for calculating the permissible radial load varies depending on the mechanism.

When One Side of the Load Shaft is Not Supported by the Bearing Unit

The radial load is the most difficult mechanism. A Stepped Type Load Shaft is recommended.

Radial Load
F0 [N]:
Permissible Radial Load at the Flange-Mounting Surface Position
LP [mm]:
Distance from Flange-Mounting Surface to Radial Load Point
B [mm]:
Distance from Flange-Mounting Surface to Bearing Unit
Product Name Permissible Radial Load W [N]
GFS2G□FR
\(\begin{align} \mathrm{W} [\mathrm{N}] = \frac{36}{36 + \mathrm{Lp}} \times \mathrm{F}_0 [\mathrm{N}] \end{align}\)
GFS4G□FR
\(\begin{align} \mathrm{W} [\mathrm{N}] = \frac{40}{40 + \mathrm{Lp}} \times \mathrm{F}_0 [\mathrm{N}] \end{align}\)
GFS5G□FR
\(\begin{align} \mathrm{W} [\mathrm{N}] = \frac{50}{50 + \mathrm{Lp}} \times \mathrm{F}_0 [\mathrm{N}] \end{align}\)
GFS6G□FR
\(\begin{align} \mathrm{W} [\mathrm{N}] = \frac{60}{60 + \mathrm{Lp}} \times \mathrm{F}_0 [\mathrm{N}] \end{align}\)

When One Side of the Load Shaft is Supported by the Bearing Unit

Radial Load
Product Name Permissible Radial Load W [N]
GFS2G□FR
GFS4G□FR
GFS5G□FR
GFS6G□FR
\(\begin{align} \mathrm{W} [\mathrm{N}] = \frac{\mathrm{B}}{\mathrm{B} - \mathrm{Lp}} \times \mathrm{F}_0 [\mathrm{N}] \end{align}\)
Product Name Speed Gear Ratio F0 [N]
GFS2G□FR At 2~3000 r/min 5, 10 570
15~200 630
At 4000 r/min 5, 10 520
15~200 580
GFS4G□FR At 2~3000 r/min 5, 10 1000
15~200 1500
At 4000 r/min 5, 10 910
15~200 1370
GFS5G□FR At 2~3000 r/min 5, 10 1080
15, 20 1550
30~200 1800
At 4000 r/min 5, 10 980
15, 20 1430
30~200 1680
GFS6G□FR At 2~3000 r/min 5, 10 1430
15, 20 1960
30~100 2380
At 4000 r/min 5, 10 1320
15, 20 1810
30~100 2210

System Configuration

System Configuration

Cables and Accessories

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